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Nanoscribe – Quantum X align

Highest resolution 3D printer with A2PL® technology for nanoprecise alignment

The Aligned 2-Photon Lithography (A2PL®) system Quantum X align enhances Nanoscribe’s field-proven 3D Microfabrication technology based on Two-Photon Polymerization (2PP) by adding high-precision alignment capabilities for highly accurate placement of printed structures. With A2PL freeform microoptics can be printed precisely aligned to the optical axes of fibers or photonic chips with submicron accuracy using this highest resolution 3D printer with nanoprecision aligned 3D printing capabilities. Produce efficient optical interconnects for photonic integration and photonics packaging or miniaturized imaging optics, e.g. for minimally invasive endoscopy.

 

Technical features in brief
  • High-performance 3D Microfabrication by Aligned 2-Photon Lithography (A2PL)
  • 3D printing on fibers: Precisely aligned printing on the facets of optical fibers based on fiber core detection
  • 3D printing on chips: Precisely aligned printing on the surface or facet of chips based on 3D substrate topography mapping
  • 3D alignment: Automatic detection and compensation of substrate tilt in 3 rotation axes
  • Smart slicing for high-speed microfabrication

Key Features

  • A2PL based 3D Microfabrication
  • Automatic alignment system with nanoprecision in all spatial directions
  • High-precision fiber core detection based on fiber illumination unit
  • Confocal module for 3D topography detection and precise alignment on chip and chip facets
  • Automatic substrate tilt recognition and print adjustment in 3 rotation axes
  • Smart slicing for optimized resolution, precision and speed
  • Substrate holders for customized or standard fiber arrays and photonic chips
  • Automated self-calibration routines for most accurate laser power control and positioning
  • Touchscreen and remote control software ensure high usability
Specifications

 

Benchmark scores
3D alignment precision 1 down to 100 nm  (xy) / 500 nm (z)
Surface roughness Ra down to ≤ 10 nm
Shape accuracy Sa ≤ 200 nm (ISO 25178)
Feature size control 2 down to 100 nm
Typical processing time 10 min. for 8x lensed fiber array
Achievable coupling losses 3 ≤ 1 dB

 

 

General system properties
Printing technology Aligned 2-Photon Lithography (A2PL®)
3D printing based on Two-Photon Polymerization (2PP)
Dip-in Laser Lithography
Substrates Fiber arrays (v-groove)
Single cleaved fibers (single-/multimode)
Photonic chips (unmounted/TO can)
Wafers from 1” to 6” (25.4 mm to 150 mm)
Glass, silicon, other transparent and opaque materials
Further form factors on request
Photoresins Nanoscribe IP Photoresins (polymers printing)
Open for third-party and custom materials
Maximum print area 50 x 50 mm²

Given values may vary depending on the photoresin and structure geometry.
1 Detection accuracy depends on selected method
2 100 nm feature size control in x/y direction
Best case for typical applications, depending on design, substrate quality and measurement method

1. Scene printing

nanoPrintX is a print project development software based on scene graphs. With this modern, tree-like data structure, you can easily generate logical relationships between elements of the print and assign individual properties or print parameters. This allows you to exactly define how the printed structures are aligned to the substrate and to each other.

Load multiple CAD designs into one scene and assign different print parameters to each part design. This way, you can fine-tune your print and obtain optimized quality and speed for each section. Many actions can be dynamically configured using drag & drop. For example, you can easily change the order of alignment and printing operations.

nanoPrint X scene printing

 

 

2. On-fiber printing

With nanoPrintX you can design your individual Lensed Fiber Arrays (LFAs) in just a few steps.

Select the fiber node in the scene graph and place your individual lens designs as .STL or .OBJ files on the fiber. With just a few steps you can easily generate multiple copies of the same print or customize each fiber with an individual design.

on-fiber printing nanoPrintX software overview

 

 

3. nanoConnectX

Control and monitor the system with nanoConnectX, the remote access software for the Quantum X platform. It guides you to a successful print in just a few steps.

Select your print project, register the starting position and start printing. The system then automatically aligns and prints the structures in exactly the right position and spatial orientation.

screenshot of nanoConnectX sofware